Primoceler, a microfabrication company specializing in laser micro welding
and scribing of transparent materials, has developed the first
sapphire-to-sapphire welding process.
"We were the first to weld glass to glass, glass to silicon and now sapphire
to sapphire,” said Ville Hevonkorpi, Primoceler's Managing Director.
“Sapphire-to-sapphire welding is even more difficult than glass-to-glass
welding, and no one has been able to do it before."
Sapphire's cost-effectiveness, durability, high melting point, chemical
inertness, transparency and capacity for optical transmission in visible,
ultraviolet (UV) and near-infrared (IR) light make it a highly desirable
material in several industries. For example, because of the material's
resistance to heat and chemical erosion, sapphire substrates are currently used
in the manufacturing of many LEDs for mobile handsets, televisions, automobile
headlights and general lighting.
Sapphire has also yielded a great deal of benefits for medical devices. As an
optical material, its durability is second only to diamond, which, in addition
to the fact that it is chemically inert and non-thrombogenic (will not cause
blood clots), makes it an excellent material for surgical tools, implants,
braces as well as endoscopes and laser windows.
"Sapphire is widely used in sensors, different types of lenses and other
devices, so there is a range of potential for this new technology," said
Hevonkorpi. "Companies that use sapphire for their products will come to us with
ideas of how sapphire-to-sapphire welding technology can benefit them. We always
welcome customers to challenge us and test their products."
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